Standing pipe support for pipes with heat insulation,surrounding pipe support,slide bearing and fixed point, ferritic steel;temperature 20 °C to 300 °C; nominal diameter 25 to 200Werknorm8202-2August 2001Replaces Standard 8202Version 08.00Dimensions in mmPageLayout, pipe configuration..........................................................................................................1Piple supports, dimensions........................................................................................................2Mounting the pipe support.........................................................................................................4Mounting system types A, B and C............................................................................................4Mounting system types D1 and D2............................................................................................6Pipeline thermal expansion........................................................................................................8Weights, drawings.....................................................................................................................9Contents1233.13.2451 Layout, pipe configurationFPSLFPSPos. UPos. VPos. USBSDist. bearing to fixed pointSBSLFPSmax. 30 mFig 1.Table 1.DesignationSlide bearing, standingSlide bearing, standing, side movableFixed point, standingFixed point, standing, side movableCodeSBSSBSL, U, VFPSFPSLDim. standardCS 8202-2CS 8205-2CS 8202-2CS 8205-2Pipe supports are selected on the basis of Company Standard 8202-2 according to:- - - outside pipe diametertemperature (inside pipe temperature)insulation thicknessStandards LeverkusenSeite 1 von 10Werknorm 8202-2 August 2001Slide bearings specified in this standard are designed for a maximum distance from the fixed point of 30 m.For longer distances, slide bearing length l1 must be checked and corrected as needed. The diagram in Fig.8 on page 8 showing thermal expansion, fixed-point distances and temperature differences is intended as anaid.The specific pipe support type is determined with reference to the required insulation thickness s1 and thebase dimension h1.Pipe support type 6 as shown in the standard drawings is specified for pipe supports conforming to this stan-dard in which criteria (e.g. space problems, access) other than insulation thickness s1 (inside pipe tempera-ture) must be taken into account in determining h1.2 Pipe supports, dimensionsSBS for all mounting system typesFPS for mounting system types D1, D2d1s1h3T 80l1bl1 = 200 mmInsulation thickness s1 is selected with referenceinside pipe temperatureto inside pipe temperature in accordance with20 °C to 200 °Cl1 = 200 mm CS 8101–1.over 200 °C to 300 °Cl1 = 300 mmFig. 2. SBS-type pipe support for all mounting system types, FPS for mounting system types D1 and D2In the case of FPS-type pipe supports for mounting system types D1 and D2, additional parts (flat steel bar35x8x35) are welded to the T-profile. See Section 3.2. for positioning.FPS pipe supports for mounting system types A, B and C, l1 = 200 mmCam,angle steelFPS:SBS:s1Xd1XNockenL- Stahl DIN 10285h2DN 25 bis DN 50 L20x3x30DN 65 bis DN 200 L30x4x50ND 25 to ND 50 L20x3x30ND 65 to ND 200 L30x4x50h3T 80200bFig. 3.FPS-type pipe supports for mountings system types A, B and CStandards Leverkusenh1Seite 2 von 10h2h1Werknorm 8202-2 August 2001FPS-type pipe supports for mounting system types A, B and C must have two or four drilled holes measuring∅ 18. The position of the holes depends upon the mounting system type and can be determined on the basisof the diagrams in Section 3.1.Table 2. Dimensions h1 for SBS and FPS pipe supports for mounting system types D1, D2PipeNominaldiameter4080+01021061091161241301451581721981h1Insulation thickness s16080100h2 + h380+2080+4080+60122142-126146-129149-136156-144164184150170190165185205178198218192212232218238258234d112080+80--------25227852533.73242.44048.35060.36576.18088.9100114.3125139.7150168.3200219.1Pipe support typeNomenclature for a pipe support for a ND 50 pipe, slide bearing, standing, temperature up to 200 °C, insula-tion thickness s1 = 60 mm, prepared for mounting system types A1, anti-corrosion treatment as specified inCS 8110-FPipe support, CS 8202-2-50 SBS 200-60 A1-FTable 3: FPS pipe supports for mounting system types A, B and CPipeNominaldiameter401h2 + h3 )100-201021061091161241301451581721981h1Insulation thickness s16080100h2 + h3100+0100+20100+40122142-126146-129149-136156-144164184150170190165185205178198218192212232218238258234d1120100+60--------25227852533,73242,44048,35060,36576,18088,9100114,3125139,7150168,3200219,1Pipe support type1) For this insulation thickness, the bridge of the T 100 profile must be shortened by 20 mm.Nomenclature for a pipe support for a ND 50 pipe, fixed point, standing, temperature up to 200 °C, insulationthickness s1 = 60 mm, prepared for mounting system type A1, anti-corrosion treatment as specified in CS8110-FPipe support, CS 8202-2-50 FPS 200-60 A1-FStandards LeverkusenSeite 3 von 10Werknorm 8202-2 August 20013 3.1 Mounting the pipe supportMounting system types A, B and CMountingSBS101 mm for slide plate A80121 mm for slide plate A100Fig. 4.Mounting, slide bearing, standing, with hook boltsTable 4: Parts list, mounting system for slide bearing, standing, with hook bolts as shown in Fig. 4QuantityformountingABC1112-2--12NomenclaturePipe supportSlide plate A80Slide plate A100Hook bolt M 16 x 32KHook bolt M 16 x 90KWasher 16Lock washer C 18-FWasher 17,5MaterialUSt 37-2/RSt 37-21.45101.45104.6/54.6/5StSt 37-2StPos.no.12233456DIN no.CS no.Part no.1Remarks-for≤ ND 125for≥ ND 150galvanizedgalvanized222111-2-2-1112---2)CS 82261 292 001CS 82261 291 002CS 82271 304 506CS 82271 304 508DIN ENISO 70911 345 035)))CS 83991 290 752DIN 4361 345 115) See Table 8 for drawing of individual parts.) Anti-corrosion treatment as specified in CS 8110-F, hot-galvanized. Other types of anti-corrosion treat-ment required are to be indicated in the order.Standards LeverkusenSeite 4 von 10Werknorm 8202-2 August 2001FPSMountingFig 5.Mounting, fixed point, standing, with hex boltsTable 5. Parts list, mounting system for fixed point, standing, with hex bolts as shown in Fig. 5QuantityformountingABC114-4--12NomenclaturePipe supportSeparator plate - C 100Hex bolt M 16 x 45Hex bolt M 16 x 100Washer 16Lock washer C 18-FWasher 17,5MaterialUSt 37-2/RSt 37-21.45105.6/5-25.6/5-2StSt 37-2StPos.no.1233456DIN no.CS no.Part no.1Remarks11-222-112-2-2)CS 8226DIN EN ISO 4016/DIN EN ISO 4034DIN EN ISO 4018/DIN EN ISO 4034galvanizedgalvanized222DIN EN ISO 70911 345 035CS 83991 290 752DIN 4361 345 115)))) See Table 9 for individual part drawings.) Anti-corrosion treatment as specified in CS 8110-F, hot-galvanized. Other types of anti-corrosion treatment re-quired are to be indicated in the order.Standards LeverkusenSeite 5 von 10Werknorm 8202-2 August 20013.2 Mounting system types D1 and D2SBSMounting system D³)130 mm for ≤ ND 125,150 mm for ≥ ND 150Fig. 6. Mounting, slide bearing, standing, with guide clawsTable 6. Parts list, mounting system for slide bearing, standing, with guide claws as shown in Fig. 6QuantityformountingD11222-12NomenclatureMaterialPos.no.D2122-2Pipe supportGuide claw, rightGuide claw, leftHex bolt M 12 x 65Hex bolt M 12 x 85USt 37-2/RSt 37-2GTW 40GTW 405.6/5-25.6/5-212344DIN no.Drawing no.Part no.1Remarks)22EL 44 599 - 4N1 292 405EL 44 598 - 4N1 292 400DIN EN ISO 4016/DIN EN ISO 4035DIN EN ISO 4016/DIN EN ISO 4034))gal-vanizedgal-vanized) See Table 8 for individual part drawings.) Anti-corrosion treatment as specified in CS 8110-F, hot-galvanized. Other types of anti-corrosion treatment re-quired are to be indicated in the order.Standards LeverkusenSeite 6 von 10Werknorm 8202-2 August 2001FPSMounting system DPos. 5 for mountingsystem D2Pos. 6 for mountingsystem D1³)130 mm for ≤ ND 125,150 mm for ≥ ND 150Fig. 7. Mounting system, fixed point, standing, with guide clawsTable 7. Parts list, mounting system for fixed point, standing, with guide claws as shown in Fig. 7QuantityformountingD11222-212NomenclatureMaterialPos.no.D2122-22Pipe supportGuide claw, rightGuide claw, leftHex bolt M 12 x 65Hex bolt M 12 x 85Flat steel bar 35x8x35USt 37-2/RSt 37-2GTW 40GTW 405.6/5-25.6/5-2USt 37-2/RSt 37-2123445DIN no.Drawing no.Part no.1Remarks)-22EL 44 599 - 4N1 292 405EL 44 598 - 4N1 292 400DIN EN ISO 4016/DIN EN ISO 4034DIN EN ISO 4016/DIN EN ISO 4034))galvanizedgalvanizedDIN 1017-1) See Table 8 for individual part drawings.) Anti-corrosion treatment as specified in CS 8110-F, hot-galvanized. Other types of anti-corrosion treatment re-quired are to be indicated in the order.Standards LeverkusenSeite 7 von 10Werknorm 8202-2 August 20014 Pipeline thermal expansionDist. from fixed pointFig. 8. Ferritic steelStandards LeverkusenSeite 8 von 10Werknorm 8202-2 August 20015 Weights, drawingsTable 8:Pipe support weightsSBS, all mounting system types l1 = 200 or 300 mmFPS, mounting system types D1 and D2, l1 = 200 mmWeight in kg (ρ = 7.85 kg/dm)Insulation thickness s160801003Nom.dia-meter40120Pipe supportdrawing no.253240506580100125150200253240506580100125150200h2+h380+080+2080+4080+6080+80Inside pipe temperature 20 °C to 200 °C, and l1 = 200 mm2.873.003.13--2.943.063.19--2.993.113.24--3.473.593.72--3.633.753.884.00-3.813.934.064.19-5.655.775.906.03-6.046.166.296.42-6.546.666.796.927.047.677.807.928.058.17Inside pipe temperature over 200 °C to 300 °C, and l1 = 300 mm3.944.074.20--4.004.134.26--4.064.184.31--4.544.664.91--4.704.834.955.08-4.885.005.135.26-6.716.846.977.09-7.117.247.367.49-7.617.747.867.998.118.748.868.999.119.24LE 994 717-2NLE 994 718-2NLE 994 719-2NLE 994 720-2NLE 994 721-2NLE 994 722-2NLE 994 723-2NLE 994 724-2NLE 994 725-2NLE 994 726-2NDrawing no. sameas for inside pipetemperatures from20 °C to 200 °CTable 9: FPS-type pipe support weights for mounting system types A, B and C, l1 = 200 mmNom.diame-terWeight in kg (ρ = 7.85 kg/dm)40h2+h3100-203.663.723.774.364.524.706.877.267.768.89Insulation thickness s16080100h2+h3100+0100+20100+403.974.10-4.034.16-4.084.21-4.674.80-4.834.965.095.015.245.377.187.317.447.587.717.848.088.228.359.209.339.46120100+60--------8.489.59Pipe supportdrawing no.LE 994 727-2NLE 994 728-2NLE 994 729-2NLE 994 730-2NLE 994 731-2NLE 994 732-2NLE 994 733-2NLE 994 734-2NLE 994 735-2NLE 994 736-2N3253240506580100125150200Standards LeverkusenSeite 9 von 10Werknorm 8202-2 August 2001List of standards citedDIN 436DIN 1017-1DIN 1025-2DIN EN 10 056-1DIN EN 10 056-2DIN EN ISO 4016DIN EN ISO 4018DIN EN ISO 4034DIN EN ISO 7091Square washers for use in timber constructionsSteel bars; Hot rolled flat steel for general Purpose, dimensions, weights, permissiblevariationsHot rolled I-beams; Part 2: Wide flange I-beams, IPB-series; Dimensions, masses,sectional propertiesStructural steel equal and unequal leg angles; Part 1: Dimensions; German versionEN 10056-1:1998Structural steel equal and unequal leg angles; Part 2: tolerances on shape and dimen-sions; German version EN 10056-2:1993Hexagon head bolts; Product grades C (ISO 4016:1999); German version ENISO 4016:200Hexagon head screws; Product grade C (ISO 4018:1999) German version ENISO 4018:2000Hexagon nuts; Product grade C (ISO 4034:1999); German version EN ISO 4034:2000Plain washers; Normal series, Product grade C; (ISO 7091: 2000); German version ENISO 7091:2000Heat insulation; insulation layer thickness, definitions, termsPipe supports; anti-corrosion treatment; specificationsPipe supports, standing, laterally mobile, for pipes with heat insulation, surround pipesupport, slide bearing and fixed point; temperature 20 ° C to 300 ° C; nominal diameter25 to 200Pipe supports; glide plates and separator plates for piping from ND 25 to 100Pipe supports; hook boltsPipe supports; pipe clamps for nominal diameters 15 to 1000Pipe supports; pipe clamps for nominal diameters 25 to 500Pipe supports; lock washers for double-angle bridgeCS 8101-1CS 8110CS 8205-2CS 8226CS 8227CS 8250CS 8252CS 8399Previous versionsCS 82-2: 1970-12; 1974-05; 1976-05; 1980-10; 1982-04; 1988-03; 1998-10; 2000-08ChangesThe following changes were made to the version of August 2000:a) Company Standard 8202, version of March 1988, was revised and issued separately as CS 8202-2 forferritic steel.b) DIN standards updated.Standards LeverkusenSeite 10 von 10