Verification of SY3011 Xuzhou Sanyuan Electric Weighing
Instrument
由于给料机是在动态下进行称重计量,经常地校准给料机的零点和间隔是保证其综合计量性能指标的主要方法:
As the feeder is in the dynamic weighing measurement, often calibrate the zero and the interval of the feeder is to ensure its comprehensive measurement performance indicators of the main methods:
菜单:menu
皮带秤参数:Belt scale parameters
最大流量: 和DCS量程要对应 Maximum flow Correspond to DCS range 流量衰减:3 Flow attenuation 电流:aport Current
秤分度:0.01 Scale scale
累计输出分度:1 和DCS开关量对应 Cumulative output Correspond to DCS switch 速度输入方式:外部 ★ Speed input mode: external
★端口设定:Port setting(Note the positive and negative polarity,Combined with electrical drawings)
电流输入1 设为控制点(22,23)Meter terminal number
4-20ma current input
DCS设定仪表下料目标值 DCS Sets the target value for the instrument
电流输出1 设为流量(28,29)Meter terminal number
4-20ma current output1
电流输出2 设为控制(25,26)Meter terminal number 4-20ma current output2
数字输出2 设为累计(17,19)Meter terminal number ★控制参数:Control parameters
D控制模式:自动(仪表自动调节变频器)D control mode: automatic (instrument according to the target value automatically adjust the inverter) F控制模式:远程(DCS对仪表进行下达目标值)F control mode: remote (DCS on the instrument to release the target value)
菜单:menu 皮带秤校准:(空载最大速度皮带无跑偏)Belt scale calibration: (no load the maximum speed belt without deviation)
自动建立校准周期:输入皮带长度:Automatic calibration cycle: Enter the belt length:
圈数:Number of turns: 时间:time:
开启皮带速度稳定后,按开始键,跑完后返回。Open the belt speed is stable, press the start button, after the run back.
自动零点校准:运行皮带速度稳定后,按启动按钮,时间为零,按更改。 新零将自动进入仪器,然后返回运行一次。
Automatic zero calibration: After running the belt speed stable, press the start button, the time is zero, press to change. The new zero will automatically enter the instrument and then return to run once.
链码标定:
链码是由若干质量接近的滚轮用链板连起来的一条金属链子。试验校准时,把它放在以皮带秤称重段为中心的皮带上,一端固定。当输送机运转时,链码应在皮带上原地滚动,模拟物料在皮带上的流动,要求链码的长度要完全覆盖计量段的长度,否则会造成皮带秤的计量偏大。
启动输送机,查看链码在滚动时是否跑偏,如果跑偏停机后重新调整,也可将跑偏的一头用铁丝拉住,直到合乎要求为止。
链码标定的关键是量准皮带长度。否则影响日常使用计量精度
Kg/M×L×Q 模拟载荷= ------------------ 1000
Kg/M——每米链码的标准重量 L——皮带长度(M) Q——皮带圈数
Chain code calibration:
Chain code is a number of close to the quality of the chain with a chain linked to a metal chain. When the test is calibrated, place it on a belt centered on the belt scale weighing section, with one end fixed. When the conveyor is running, the chain code should be in place on the belt to roll,
simulate the flow of material on the belt, the length of the chain code to fully cover the length of the measurement section, otherwise it will cause the belt scale measurement is too large.
Start the conveyor, see the chain code in the rolling when the deviation, if the deviation after the shutdown to adjust, but also the deviation of the one with a wire pulled until the requirements so far.
The key to the calibration of the chain code is to measure the length of the belt. Otherwise affect the daily use of measurement accuracy Kg / M × L × Q Simulated load = ------------------ 1000
Kg / M - standard weight per meter chain code L - belt length (M) Q - belt laps
例如:链码重量为10kg/M,皮带长度L=7.145M,皮带圈数Q=4
10kg×7.145×4
模拟载荷= —————————— =0.2858t 1000 在采用自动间隔校准时输入模拟载荷0.2858t。
注意事项:(1)链码应妥善保管,不应腐蚀锈蚀,如有沾料现象要及时清理,必要时定期检
定。
For example: chain code weight of 10kg / M, belt length L = 7.145M, belt turns Q = 4 10 × 7.145 × 4
Simulated load = —————— =0.2858t 1000
Enter the analog load at 0.2858t when using automatic interval calibration.
Note: (1) chain code should be properly kept, should not corrode corrosion, if dip phenomenon should be promptly cleaned, if necessary, regular verification.
自动间隔校准:输入计算好的模拟载荷值: ,铺好链码,运行皮带速度稳定后,按开始键,时间归零后按改变,新的间隔值自动输入到仪表,可返回在运行一次。
Automatic interval calibration: Enter the calculated simulated load value: Place the chain, run the belt speed stable, press the start button, the time is zero, press to change. The new interval value will automatically re-enter the instrument. 记录完成的数据。
Record the completed data.
皮带秤链码校验是模拟实物校验的一种方式,毕竟和实际下料存在皮带张力,震动等等因素的误差。为了减小这样的误差我们可以修改间隔值来弥补。 已知目标值
新的间隔值= ×仪表现有的间隔值 仪表显示值
把计算出新的间隔值输入到手动间隔校准里,就能达到预计的目标值流量。
Chain code calibration of belt weigher is a way to simulate physical calibration. After all, there are errors in belt tension, vibration and other factors with actual cutting. In order to reduce this error, we can modify the interval value to make up for it.
Known target value
New Interval Value= *Existing Interval Value of Instrument
Instrument display value
By inputting the calculated new interval value into manual interval calibration, the expected target flow can be achieved.
称重传感器安装示意图:
更换传感器时一定不要装反,如图所示。装好后,要拉线找平,由于初安装时前三后三托辊已经找平过了,所以此时只要拉秤架托辊前一后一即可。拉杆和皮带之间要有3—4cm的间隙,防止皮带跳动碰到拉杆造成计量误差。更换完后要对仪表重新校验。
The installation schematic diagram of the weighing sensor:
Do not install transducers when changing them, as shown in the figure. After installation, the wire should be leveled. Since the first three and the last three idlers have been leveled at the beginning of installation, it is only necessary to pull the idlers one after the other at this time. The gap between the tie rod and the belt should be 3-4 cm, so as to prevent the measurement error caused by the belt bouncing and touching the tie rod. The instrument should be re-checked after replacement.
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徐州三原自动化技术有限公司 常年低价提供如下原厂备件:
MT2101,SYDL2105,SY3011,XR2105,SY2105,2001,ET2000等称重控制器。60-12X,PLR-12R测速传感器,STC,SHBXR,HBB,HBM等称重传感器。电子皮带秤,定量给料机,失重秤……
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